High Pile Cutting Circular Knitting Machine Solution for Plush Fabrics

When this solution is a practical fit

This solution is relevant when the fabric concept depends on a cut-pile surface. The knitting and cutting stages must be evaluated together because yarn behavior, pile formation, knife condition, take-down and later finishing all influence the visible surface.

A solution page should narrow the decision rather than promise a universal result. The same machine family can behave differently when yarn quality, stitch structure, fabric weight, operator practice, maintenance and finishing change. Kunyuan should use the buyer's inputs to recommend a configuration and identify what still needs to be proven.

Inputs required before machine selection

• Target pile height, density, face appearance and backing structure
• Pile and ground yarn specifications
• Finished weight, width and intended end use
• Cutting, inspection, raising or finishing sequence
• Available utilities, installation space, operator skill and target production plan
• Reference sample, inspection method and acceptable tolerance or appearance boundary

If an input is unknown, record it as an open point instead of filling the gap with an assumed specification. This keeps the quotation, trial and later commissioning aligned.

Configuration workflow

Risk and evidence table

Pre-shipment trial and handover

Use representative yarn and the agreed fabric structure. Record the offered machine identity, main settings, running condition, fabric take-down and sample result in one continuous evidence set. Inspect the characteristics that matter to the project instead of relying on a general statement such as “good quality” or “high output.”

For handover, connect the approved sample with operator training, maintenance records, critical spare parts and the restart procedure. If the machine is adjusted after shipment, retain a dated revision so the factory can return to a known condition.

Frequently asked questions